Miniature Cameras for Ultra-Light Flying Robots

The Laboratory of Intelligent Systems (LIS) at the Swiss Federal Technical Institute at Lausanne (EPFL) is working on a project to create an autonomous flying robot that uses ‘vision’ (i.e. optical flow) to maneuver through small spaces such as corridors in a building. The navigation algorithm uses data from a linear photodiode array and a gyroscope to determine the distance of the robot from an obstacle. This project involves the design of a light-weight vision system to be used on the flying robot. The vision system is made up of two identical modules, each one containing a linear photodiode sensor array, a focusing lens with associated plastic casing, a gyroscope, and the PCB on which the system is mounted. The first module will be pointed ahead of the robot and will be used for lateral steering, and the second module will be pointed straight down and be used to control elevation. The main design constraint is the weight of the system, which has to be below 2g for the robot to fly

Design of Flying Robots for Collision Absorption and Self-Recovery

Flying robots have the unique advantage of being able to move through the air unaffected by the obstacles or precipices below them. This ability quickly becomes a disadvantage, however, as the amount of free space is reduced and the risk of collisions increases. Their sensitivity to any contact with the environment have kept them from venturing beyond large open spaces and obstacle-free skies. Recent efforts have concentrated on improving obstacle detection and avoidance strategies, modeling the environment and intelligent planning to navigate ever tighter spaces while remaining airborne. Though this strategy is yielding impressive and improving results, it is limited by the quality of the information that can be provided by on-board sensors. As evidenced by insects that collide with windows, there will always be situations in which sensors fail and a flying platform will collide with the obstacles around it. It is this fact that inspired the topic of this thesis: enabling flying platforms to survive and recover from contact with their environment through intelligent mechanical design. There are three main challenges tackled in this thesis: robustness to contact, self-recovery and integration into flight systems. Robustness to contact involves the protection of fast-spinning propellers, the stiff inner frame of a flying robot and its embedded sensors from damage through the elastic absorption of collision energy. A method is presented for designing protective structures that transfer the lowest possible amount of force to the platform's frame while simultaneously minimizing weight and thus their effect on flight performance. The method is first used to design a teardrop-shaped spring configuration for absorbing head-on collisions typically experienced by winged platforms. The design is implemented on a flying platform that can survive drops from a height of 2 m. A second design is then presented, this time using springs in a tetrahedral configuration that absorb energy through buckling. When embedded into a hovering platform the tetrahedral protective mechanisms are able to absorb dozens of high-speed collisions while significantly reducing the forces on the platforms frame compared to foam-based protection typically used on other platforms. Surviving a collision is only half of the equation and is only useful if a flying platform can subsequently return to flight without requiring human intervention, a process called self-recovery. The theory behind self-recovery as it applies to many types of flying platforms is first presented, followed by a method for designing and optimizing different types of self-recovery mechanisms. A gravity-based mechanism is implemented on an ultra-light (20.5 g) wing-based platform whose morphology and centre of gravity are optimized to always land on its side after a collision, ready to take off again. Such a mechanism, however, is limited to surfaces that are flat and obstacle-free and requires clear space in front of the platform to return to the air. A second, leg-based self-recovery mechanism is thus designed and integrated into a second hovering platform, allowing it to upright into a vertical takeoff position. The mechanism is successful in returning the platform to the air in a variety of complex environments, including sloped surfaces, corners and surface textures ranging from smooth hardwood to gravel and rocks. In a final chapter collision energy absorption and self-recovery mechanisms are integrated into a single hovering platform, the first example of a flying robot capable of crashing into obstacles, falling to the ground, uprighting and returning to the air, all without human intervention. These abilities are first demonstrated through a contact-based random search behaviour in which the platform explores a small enclosed room in complete darkness. After each collision with a wall the platform falls to the ground, recovers and then continues exploring. In a second experiment the platform is programmed with a basic phototaxis behaviour. Using only four photodiodes that provide a rough idea of the bearing to a source of light the platform is able to consistently cross a 13x2.2mcorridor and traverse a doorway without using any obstacle avoidance, modeling or planning

The AirBurr: A Flying Robot That Can Exploit Collisions

Research made over the past decade shows the use of increasingly complex methods and heavy platforms to achieve autonomous flight in cluttered environments. However, efficient behaviors can be found in nature where limited sensing is used, such as in insects progressing toward a light at night. Interestingly, their success is based on their ability to recover from the numerous collisions happening along their imperfect flight path. The goal of the AirBurr project is to take inspiration from these insects and develop a new class of flying robots that can recover from collisions and even exploit them. Such robots are designed to be robust to crashes and can take-off again without human intervention. They navigate in a reactive way and, unlike conventional approaches, they don't need heavy modelling in order to fly autonomously. We believe that this new paradigm will bring flying robots out of the laboratory environment and allow them to tackle unstructured, cluttered environments. This paper aims at presenting the vision of the AirBurr project, as well as the latest results in the design of a platform capable of sustaining collisions and self-recovering after crashes

A Perching Mechanism for Flying Robots Using a Fibre-Based Adhesive

Robots capable of hover flight in constrained indoor environments have many applications, however their range is constrained by the high energetic cost of airborne locomotion. Perching allows flying robots to scan their environment without the need to remain aloft. This paper presents the design of a mechanism that allows indoor flying robots to attach to vertical surfaces. To date, solutions that enable flying robot with perching capabilities either require high precision control of the dynamics of the robot or a mechanism robust to high energy impacts. We propose in this article a perching mechanism comprising a compliant deployable pad and a passive self-alignment system, that does not require any active control during the attachment procedure. More specifically, a perching mechanism using fibre-based dry adhesives was implemented on a 300~g flying platform. An adhesive pad was first modeled and optimized in shape for maximum attachment force at the low pre-load forces inherent to hovering platforms. It was then mounted on a deployable mechanism that stays within the structure of the robot during flight and can be deployed when a perching maneuver is initiated. Finally, the perching mechanism is integrated onto a real flying robot and successful perching maneuvers are demonstrated as a proof of concept

An Active Uprighting Mechanism for Flying Robots

Flying robots have unique advantages in the exploration of cluttered environments such as caves or collapsed buildings. Current systems however have difficulty in dealing with the large amount of obstacles inherent to such environments. Collisions with obstacles generally result in crashes from which the platform can no longer recover. This paper presents a method for designing active uprighting mechanisms for protected rotorcraft-type flying robots that allow them to upright and subsequently take off again after an otherwise mission-ending collision. This method is demonstrated on a tailsitter flying robot which is capable of consistently uprighting after falling on its side using a spring-based ’leg’ and returning to the air to continue its mission

Euler Spring Collision Protection for Flying Robots

This paper addresses the problem of adequately protecting flying robots from damage resulting from collisions that may occur when exploring constrained and cluttered environments. A method for designing protective structures to meet the specific constraints of flying systems is presented and applied to the protection of a small coaxial hovering platform. Protective structures in the form of Euler springs in a tetrahedral configuration are designed and optimised to elastically absorb the energy of an impact while simultaneously minimizing the forces acting on the robot’s stiff inner frame. These protective structures are integrated into a 282 g hovering platform and shown to consistently withstand dozens of collisions undamaged

Aerial Locomotion in Cluttered Environments

Many environments where robots are expected to operate are cluttered with objects, walls, debris, and different horizontal and vertical structures. In this chapter, we present four design features that allow small robots to rapidly and safely move in 3 dimensions through cluttered environments: a perceptual system capable of detecting obstacles in the robot’s surroundings, including the ground, with minimal computation, mass, and energy requirements; a flexible and protective framework capable of withstanding collisions and even using collisions to learn about the properties of the surroundings when light is not available; a mechanism for temporarily perching to vertical structures in order to monitor the environment or communicate with other robots before taking off again; and a self-deployment mechanism for getting in the air and perform repetitive jumps or glided flight. We conclude the chapter by suggesting future avenues for integration of multiple features within the same robotic platform

A 10-gram Vision-based Flying Robot

We aim at developing ultralight autonomous microflyers capable of freely flying within houses or small built environments while avoiding collisions. Our latest prototype is a fixed-wing aircraft weighing a mere 10 g, flying around 1.5 m/s and carrying the necessary electronics for airspeed regulation and lateral collision avoidance. This microflyer is equipped with two tiny camera modules, two rate gyroscopes, an anemometer, a small microcontroller, and a Bluetooth radio module. Inflight tests are carried out in a new experimentation room specifically designed for easy changing of surrounding textures

Contact-based navigation for an autonomous flying robot

Autonomous navigation in obstacle-dense indoor environments is very challenging for flying robots due to the high risk of collisions, which may lead to mechanical damage of the platform and eventual failure of the mission. While conventional approaches in autonomous navigation favor obstacle avoidance strategies, recent work showed that collision-robust flying robots could hit obstacles without breaking and even self-recover after a crash to the ground. This approach is particularly interesting for autonomous navigation in complex environments where collisions are unavoidable, or for reducing the sensing and control complexity involved in obstacle avoidance. This paper aims at showing that collision-robust platforms can go a step further and exploit contacts with the environment to achieve useful navigation tasks based on the sense of touch. This approach is typically useful when weight restrictions prevent the use of heavier sensors, or as a low-level detection mechanism supplementing other sensing modalities. In this paper, a solution based on force and inertial sensors used to detect obstacles all around the robot is presented. Eight miniature force sensors, weighting 0.9g each, are integrated in the structure of a collision-robust flying platform without affecting its robustness. A proof-of-concept experiment demonstrates the use of contact sensing for exploring autonomously a room in 3D, showing significant advantages compared to a previous strategy. To our knowledge this is the first fully autonomous flying robot using touch sensors as only exteroceptive sensors